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Picoflex Ribbon Cable Assemblies

Name: Picoflex Ribbon Cable Assemblies
Brand: JST
Rating: 5.0 (95 reviews)

Picoflex Ribbon Cable Assemblies deliver a wide variety of standard lengths and circuit sizes. They are readily available and ideal for early project development

Huamao Electronics is a trusted supplier of Picoflex ribbon cable assemblies worldwide. We provide complete IDC cable solutions with custom lengths, pin counts, and terminations. Send your specifications today!

Model:
Picoflex Ribbon Cable
Brand:
JST
Code:
HM10890A

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Quantity:



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Product Description

Picoflex Ribbon Cable Assemblies for IDC Cable and Wiring Harness Applications

Picoflex Ribbon Cable Assemblies are built for compact electronic environments. These cables provide high-density signal routing in devices with limited space. They are widely used in IDC cable assembly and wiring harness integration for industrial, consumer, and medical sectors.

Each cable features a 1.27mm pitch for accurate alignment. The integrated IDC connector housing improves cable retention. This design helps reduce assembly errors and supports faster installation, especially in automated production lines.

You can select standard or custom lengths based on your project. The ribbon cable supports multiple circuit sizes to match device requirements. This is useful in early-stage development or mass production.

The gold-plated contact option increases mating cycles and reduces wear. In high-vibration environments, this prevents fretting corrosion. The dual-beam contact structure ensures four contact points per circuit for stable connection.

The termination supports daisy-chain connections. This is useful for interconnected modules or components. The fan-out structure allows precise cable positioning, a key feature in IDC ribbon cable setups.

The connector includes a polarized design that prevents mismatched mating. Visual inspection is simplified with termination windows and gap slots. These features help detect alignment issues during IDC cable assembly.

The ejector tool slot allows for easy disconnection. This is helpful during maintenance or product testing. The final locking groove secures the mated cables in place.

These Picoflex cable assemblies are compatible with Molex, JST, JAE, and Hirose connectors. You can use them in ribbon cable applications requiring stable signal flow and long service life.

Manufacturers often choose this cable in custom Picoflex ribbon cable assemblies for industrial automation and PCB-to-board connections. With OEM and ODM certification, it meets global production standards.

Its temperature range supports environments from -40°C to +105°C. The materials include polyester housings and tinned copper conductors. The insulation is made with flame-retardant PVC, ideal for electrical safety.

These features make the product suitable for wiring harness assembly in robotics, renewable energy, and digital control units. As a trusted Picoflex ribbon cable supplier, we support flexible order quantities and fast shipping.

Product Specifications

Parameter	Value
Product Name	Picoflex Ribbon Cable Assemblies
Brand	JST
Model Code	HM10890A
Cable Pitch	1.27mm
Cable Type	IDC Ribbon Cable, Picoflex Cable Assemblies
Wire Gauge	28 AWG
Conductor Material	Tinned Copper
Insulation Material	PVC
Connector Housing	Polyester
Contact Material	Phosphor Bronze
Plating	Tin or Gold
Voltage Rating	Up to 250V
Current Rating	Up to 1.2A
Temperature Range	-40°C to +105°C
Connector Brands Supported	Molex, JST, JAE, HIROSE (Original or Equivalent)
Circuit Options	Multiple (customizable)
Termination Type	Insulation Displacement (IDC)
Application	Wiring Harness, Industrial Control, Medical
Certifications	OEM / ODM Certified
Origin	Dongguan, China
Packaging	Standard or Custom Export Cartons
Payment Options	Credit Card, Wire Transfer, PayPal
Shipping Methods	DHL, UPS, FedEx, Sea, Air

IDC ribbon cable manufacturer

Key Features and Applications of Picoflex Ribbon Cable Assemblies

Picoflex Ribbon Cable Assemblies are designed for compact electronic systems requiring high-density wiring and stable connections. These assemblies are widely used in IDC cable assembly and wiring harness integration across industries such as medical devices, industrial automation, and embedded electronics. Their flat structure, flexible configuration, and connector compatibility make them a practical solution for PCB space management and signal integrity.

Compact Structure for Tight-Space Installations

The 1.27mm pitch design supports efficient routing in confined areas. Picoflex ribbon cable assemblies are often used in devices where PCB real estate is limited.

Suitable for:

Embedded control boards
Communication modules
Compact diagnostic equipment
Sensor interfaces in smart devices

The flat profile helps simplify internal wiring in multi-layer assemblies and supports organized layout in portable electronics.

Custom Configurations for Wiring Harness Integration

These assemblies can be tailored to your specific layout. You can define:

Number of circuits
Cable length
Connector orientation
Single or multi-row configuration

This customization supports flexible IDC cable assembly in robotic arms, medical analyzers, and data acquisition systems. Daisy-chain termination options allow for multi-point connections across circuit boards.

Reliable IDC Termination for Signal Stability

The IDC termination ensures secure electrical contact. Each conductor features multiple contact points that maintain consistent signal transmission.

Key connection features:

Dual-beam contacts for better connectivity
Gold-plated options reduce wear in frequent mating cycles
Polarized connectors prevent incorrect installation
Locking grooves secure the cable in place

These features support long-term use in high-vibration environments, such as automotive dashboards and industrial control systems.

Simplified Handling and Maintenance

Visual inspection windows and ejector slots allow for quick installation and removal. This is important in OEM environments where speed and accuracy are required.

Benefits include:

Faster assembly time
Reduced error during installation
Easy maintenance and cable replacement

These features are especially helpful in repetitive manufacturing lines and field-replaceable units.

Broad Compatibility with Industry-Standard Connectors

Picoflex ribbon cable assemblies are compatible with Molex, JST, JAE, and Hirose headers. This allows seamless integration into standard wiring harness systems and pre-existing designs.

Applications include:

Upgrading IDC ribbon cable in aging systems
Replacing flat cable assemblies in modular devices
Integrating into new board-to-board communication layouts

This flexibility simplifies procurement and streamlines production in multi-supplier environments.

Versatile Use Across Electronics and Industrial Systems

These assemblies are used in a wide variety of industries. Their design supports low-power signal transmission and compact routing.

Common use cases:

Medical diagnostic systems
Industrial automation modules
Touchscreen display wiring
Consumer electronics interfaces
Automotive infotainment systems
Renewable energy controller units

With stable IDC connections, compact profile, and support for custom configurations, Picoflex ribbon cable assemblies offer a reliable solution for high-density wiring harness applications in modern electronics.

FAQs

Q1: What are Picoflex Ribbon Cable Assemblies used for?
A1: Picoflex Ribbon Cable Assemblies are used for compact board-to-board and device-to-board connections in electronics. They are commonly installed in embedded systems, test equipment, medical devices, and automation control units where space is limited and stable signal transmission is required.

Q2: Can I customize the length and pin configuration of a Picoflex Ribbon Cable Assembly?
A2: Yes, you can customize both the cable length and the number of circuits. You can also choose connector orientation and termination type to match your specific wiring harness or PCB layout requirements.

Q3: Are Picoflex Ribbon Cable Assemblies compatible with standard IDC headers?
A3: These cable assemblies are compatible with a variety of IDC headers, including Molex, JST, JAE, and Hirose. This makes them easy to integrate into existing systems or as replacements in standard IDC cable assemblies.

Q4: What type of connectors can be used with Picoflex Ribbon Cables?
A4: You can use standard Picoflex-compatible IDC connectors, polarized headers, and locking mechanisms depending on your application. These connectors support secure mating and reduce the risk of mismatching.

Q5: Is this cable assembly suitable for high-vibration environments?
A5: Yes, the IDC termination and dual-contact design make it reliable in high-vibration conditions. It’s often used in automotive dashboards, industrial machines, and mobile devices where movement may affect connection stability.

Q6: How do I install or remove a Picoflex Ribbon Cable Assembly?
A6: These assemblies include features like ejector slots and visual alignment windows that help with installation. You can remove the cable safely without damaging the connector by using the designated tool slot or manual release.

Q7: What makes Picoflex Ribbon Cable Assemblies different from standard flat ribbon cables?
A7: Picoflex versions are more compact, offer tighter pitch spacing, and provide more secure IDC termination. They are specifically designed for high-density applications where standard ribbon cables may not fit or provide sufficient contact reliability.