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Molex 502439-0400 502438-0000 Plug Connector Cable 2.0mm Terminal Wire New Energy Vehicle Wiring Harness

Molex 502439-0400 502438-0000 CLIK-Mate Plug Housing 2.0mm Single Row Terminal Wire

Name: Molex 502439-0400 502438-0000 CLIK-Mate Plug Housing 2.0mm Single Row Terminal Wire
Brand: huamao
Rating: 5.0 (37 reviews)

Product Name:CLIK-Mate

Series:502439

Application:Wire-to-Board

Description:CLIK-Mate Plug Housing, 2.00mm Pitch, Single Row, Positive Lock, 4 Circuits, White

Model:
Molex 502439-0400 502438-0000
Brand:
huamao

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Molex 502439-0400 Connector Cable molex 502438-0000 terminal wire 502438-0000 Plug Connector Cable 2.0mm terminal wire New Energy Vehicle Wiring Harness

Product Description

Automotive-Grade Connectivity Solution for EV Power & Signal Transmission

Introducing our premium wiring harness featuring Molex 502439-0400 CLIK-Mate plug housing and 502438-0000 terminal – engineered specifically for new energy vehicles (NEVs) requiring reliable 2.0mm-pitch connections. This automotive-grade assembly combines Molex’s industry-proven connector technology with high-performance terminal wire, delivering exceptional stability for critical power distribution and signal transmission in electric vehicles, hybrid cars, and energy storage systems.

⚡ Key Advantages for New Energy Vehicles

Molex Original Compatibility: Precision-engineered to match Molex CLIK-Mate specifications, ensuring seamless fit with original headers and sockets – eliminating connection failures in critical EV systems.
Automotive-Grade Durability: Reinforced housing and crimped terminals withstand extreme vehicle vibrations, temperature fluctuations, and chemical exposure (oils, coolants) common in NEV environments.
Dual-Model Synergy: 502439-0400 4-way plug housing (single-row, positive lock) pairs perfectly with 502438-0000 tinned terminals, balancing current-carrying capacity (3A) and wiring flexibility .
Safety-Centric Design: Polarized construction prevents costly miswiring, while the CLIK-Mate locking mechanism ensures secure connections even during high-speed operation or rough terrain.
Efficient Power/Signal Transmission: Tinned copper conductors minimize contact resistance and corrosion, maintaining stable voltage distribution for battery management systems (BMS) and motor controllers.
NEV-Specific Optimization: Designed to meet ISO 26262 automotive functional safety standards, adaptable to ASIL-A to ASIL-D safety integrity levels .

️ Versatile NEV Applications

This wiring harness is tailored for critical systems in new energy vehicles:

Battery Management Systems (BMS): Cell balancing, voltage monitoring, and power distribution
Electric Drive Units: Motor controllers, inverter connections, and powertrain components
Charging Systems: On-board chargers (OBC), DC-DC converters, and charging port interfaces
Vehicle Control Modules: ECU, VCU, and thermal management system connections
Autonomous Driving Sensors: LiDAR, radar, and camera power/signal transmission
Energy Storage: EV battery packs, portable charging stations, and hybrid vehicle energy systems

Quality Assurance & Customization

Manufacturing Standards: Produced under ISO 9001 quality control with 100% continuity and mating testing
Custom Options:

Pin Configurations: Extendable to 2-12 way designs (beyond standard 4-way)
Cable Specifications: 22-26 AWG wire gauge selection, custom lengths (10cm-5m)
Insulation: Color-coded PVC/XLPE for easy circuit identification
Termination: Crimped or soldered options (automotive-grade crimping as standard)

Reliability Guarantee: Resists thermal aging and mechanical stress, with 3-year manufacturer warranty
Global Compliance: Meets automotive industry standards (IATF 16949 aligned) and environmental regulations

Why Choose US?

Huamao Electronics Co., Ltd., located in Chang'an Town, Dongguan City, Guangdong Province, China, between Guangzhou and Shenzhen, is a comprehensive enterprise primarily engaged in the manufacturing, sales, and export of customized wires and cables, connectors, and related wire harness products.

Application Industries:

Our terminal wires are widely used in:automotive and new energy vehicles,industrial automation and robotics ,medical devices, home appliances and consumer electronics,aerospace and communications, IoT devices, and power generation.

Manufacturing and Quality Assurance: Advanced production equipment: automated crimping machines,precision cutting equipment, and heat shrink production lines;

Strict quality control: 100% continuity testing, crimping tensile testing, and environmental tolerance verification;

Global Certifications: Compliant with international standards such as ISO 9001:2015, IATF 16949, UL, CE, RoHS, and REACH;

Production Capacity: Over 500,000 pieces per month, supporting both small-batch and large-volume production.

Contact us for more information