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VE0508 Pre Insulated Terminal Connector Cabe Electronic Wire Harness

VE0508 Pre Insulated Terminal Connector Cabe Electronic Wire Harness

This finished electronic wiring harness adopts VE0508 series full pre-insulated crimp terminals, assembled with multi-strand tinned copper electronic wire, widely used for low-current signal and miniature power circuit interconnection of household appliances, small automation control boards, charging equipment and testing instruments. The integrated double-layer PVC insulating shell wraps the conductive metal terminal completely to prevent accidental short-circuit contact; dual crimp structure fixes wire core and insulation layer separately, resisting wire shedding under long-term vibration. Supporting single-color/multi-color coded electronic wire, fully RoHS compliant, customizable wire length, wire gauge and terminal shape are available, suitable for internal circuit bridging of small consumer electronics, bench test equipment and miniature power supply modules.

Model:
VE0508
Brand:
huamao

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VE0508 pre insulated terminal wiring harness electronic assembly cable Home Appliance Wiring Harness crimp terminal harness

Product Description

VE0508 pre-insulated terminals solve the safety hidden danger of bare metal short-circuit for loose wiring in compact equipment cavities. The thickened PVC insulation shell covers the entire metal contact part, avoiding accidental touch short-circuit caused by wire displacement during equipment assembly and operation. The dual crimp technology greatly improves tensile resistance compared with single crimp ordinary terminals, stable connection even after thousands of pulling and vibration cycles. Multi-color coded wires clearly divide positive, negative and signal circuits to simplify production assembly sorting work. All crimp joints are uniformly compressed by automatic precision crimping machines to guarantee consistent crimp force without loose or over-crimped wire damage.

Every finished harness passes full factory quality inspection before shipment, including continuity test, terminal pull force test, insulation resistance withstand voltage test and vibration aging screening. We supply single-ended finished terminal cables, male-female paired extension harnesses and multi-branch conversion wiring for small home appliance manufacturers, miniature power supply factories and electronic R&D laboratories.

Specifications

Terminal Model	VE0508 full pre-insulated butt crimp terminal
Terminal Conductive Material	High-purity brass with full tin plating
Insulation Shell Material	Flexible PVC,UL94 V-2 flame retardant grade
Applicable Wire Gauge	AWG20-AWG26 multi-strand tinned copper electronic wire
Operating Temperature Range	-20℃ to +85℃
Customizable Services	Wire Length,wire gauge,wire color

Advantages

Full enclosed pre-insulated safety design: Unlike bare open terminals, the integrated PVC shell completely wraps metal conductive parts, effectively preventing accidental metal contact short-circuit faults in narrow equipment internal layout, improving assembly safety for mass production lines.
Dual independent crimp anti-drop structure: Separate crimp positions for wire core and outer insulation layer, double locking force greatly enhances tensile resistance, wire will not fall off even under frequent pulling and equipment reciprocating vibration.
Tin-plated brass terminal anti-oxidation performance: Uniform tin plating layer avoids oxidation and contact resistance rise after long-term indoor storage and equipment operation, maintaining stable signal and small power transmission without intermittent disconnection.
Universal quick plug-and-play docking: Matching male and female VE0508 terminals realize fast circuit connection without welding, reducing production labor time and soldering equipment investment for electronic manufacturers.
Wide wire gauge compatibility for mixed signal-power transmission: Supports thick AWG20 wire for 5A miniature power loops and thin AWG26 wire for weak sensor signal wiring, one harness can complete multi-channel mixed circuit bridging to simplify equipment internal messy wiring.
Flexible laboratory and mass production dual-purpose customization: Support ultra-short 0.1m prototype test jumper wires and long-distance 5m equipment extension cables, small batch sample orders available for electronic product development verification.

Application

Small Household Consumer Electronic Equipment:Desktop mini air purifier internal circuit bridging wire, portable humidifier control board signal connecting harness, small electric yogurt maker power terminal cable, wireless charging base internal signal transition wire
Miniature Switching Power Supply & Charging Equipment:5V/12V small open-frame power supply input/output wiring, portable lithium battery charger internal signal harness, LED small driver power circuit connecting cable
Electronic R&D Laboratory Test Bench Equipment:Single-chip microcomputer experiment board signal jumper wire, multi-channel sensor test bench conversion harness, bench power supply auxiliary thin terminal connecting cable
Small Automation & Environmental Detection Modules:Desktop miniature temperature and humidity detector internal wiring, small solenoid valve drive signal harness, compact light intensity sensor circuit bridging wire
Office Mini Auxiliary Electronic Equipment:Compact thermal printer control board signal wire, mini document shredder safety detection terminal harness, desktop laminator internal small power connecting cable

FAQ

Q1: What is the core structural feature of VE0508 pre-insulated terminals?

A: It adopts fully enclosed PVC pre-insulated shell and dual crimp design, the metal conductive part is completely wrapped by insulation material to prevent short circuit, dual crimp structure locks wire core and insulation respectively to avoid wire shedding.

Q2: What maximum continuous current can a single VE0508 terminal carry?

A: When matched with AWG20 thick electronic wire, each terminal can stably transmit 5A continuous current, applicable to miniature auxiliary power supply and low-current signal circuits.

Q3: Do VE0508 male and female terminals support direct plug docking?

A: Yes, the male and female models of VE0508 are mutually matched, no welding is required during assembly, which can quickly complete circuit disassembly and connection.

Q4: Can the wire thickness of the harness be adjusted arbitrarily?

A: AWG20, AWG22, AWG24, AWG26 four conventional wire gauges are optional, which can be matched according to the actual current demand of the equipment circuit.

Q5: Is this wiring harness suitable for long-term vibration working environment?

A: The dual crimp structure provides strong tensile resistance, and it can maintain stable connection under the long-term slight vibration of small household appliances and detection equipment.