This braided wire harness is an internal connecting cable specially designed for Bluetooth headsets, TWS earphones and wireless audio modules. It is used to connect the main control board, battery, speaker unit, microphone and antenna components inside the headset.
The cable adopts multi-core signal wire and is wrapped with a braided protective layer, which can effectively reduce signal interference and improve the stability of audio transmission. Compared with ordinary rubber wires, it has better flexibility, wear resistance and tangle-free performance. It is widely used in Bluetooth headsets, sports earphones, noise reduction earbuds and miniature wearable audio devices. Custom wire length, wire gauge, insulation color and terminal processing are available.
Specification
| Product Type | Bluetooth Headset Braided Internal Wire Harness |
| Conductor | Multi-strand tinned copper wire |
| Insulation | PVC/TPE flexible material |
| Outer Protection | Braided wear-resistant sleeve |
| Wire Gauge | 28AWG-36AWG customizable |
| Operating Terperature | -20℃ to +70℃ |
| Feature | Noise reduction,anti-interference,flexible,wear-resistant |
Advantages
Noise Reduction and Anti-Interference PerformanceThe braided structure and optional shielding layer can reduce external signal interference, help improve audio clarity and reduce noise during calls and music playback.
High Flexibility and Wear ResistanceThe braided outer layer reduces friction and is more durable than ordinary smooth wires, suitable for frequent bending and daily plugging scenarios.
Stable Signal TransmissionMulti-strand tinned copper conductor ensures stable conductivity, reduces signal loss, and supports Bluetooth antenna, microphone and speaker signal transmission.
Lightweight and Miniature DesignSuitable for small-space internal wiring of Bluetooth headsets and TWS earphones, without occupying too much internal product space.
Customizable Wiring SolutionSupport different wire lengths, colors, core counts and terminal processing methods, which can be adapted to different headset structural designs.
Tangle-Free and Easy AssemblyThe braided harness is not easy to knot during production and use, which improves assembly efficiency and user experience.
Application
Bluetooth Headsets
Internal wiring for neckband Bluetooth headsets, sports headsets and noise reduction headsets.
TWS Earphones
Connecting wire between charging compartment main board, battery and earphone module.
Wireless Audio Modules
Internal signal and power connection for Bluetooth speakers, portable audio and mini sound equipment.
Wearable Devices
Internal wiring for smart glasses, smart helmets and wearable audio devices.
Consumer Audio Products
Audio signal harness for gaming headsets, call headsets and multimedia earphones.
FAQ
Q1: What is the difference between a braided headset wire and an ordinary wire?
A: Braided wire has better wear resistance, anti-tangle performance and texture, and is usually more durable than ordinary rubber or plastic wires.
Q2: Can braided wires reduce headset noise?
A: Braided outer layer mainly improves wear resistance; noise reduction effect depends on shielding structure, conductor quality and wiring design.
Q3: What wire gauge is usually used for Bluetooth headset internal wiring?
A: 28AWG to 36AWG is commonly selected, and the specific specification depends on current, signal type and product space.
Q4: Can this harness be customized with connectors?
A: Yes, it can be made with tin-dipped ends, crimped terminals or double-ended connectors according to the BOM requirements.
Q5: Is the braided headset wire waterproof?
A: Standard braided harness is not waterproof. If used for sports or waterproof headsets, additional waterproof coating or sealing structure is required.
